Collaborative Robot Automation
Human-Centric. Real Results.
Collaborative robots (cobots) for safer, smarter lines. Fanuc, UR, ABB, KUKA, Yaskawa, and more—trusted robotics brands. Remote deployment. 48-hour response. From assessment to a measurable payback timeline depending on the application.1 Automation that enhances your workforce, not replaces it.
1Average payback period for automation projects $100k-$250k based on 2024-2025 client deployments. Actual results vary by application.
Real Lines. Real Results.
BMW Regensburg Plant
AI-based visual inspection for final assembly
→ Automated defect detection
→ 100% inspection coverage
→ 5% reduction in rework costs
Source: BMW Group Press Release 2021 (link)
Coca-Cola Bottling
Digital twin for bottling line optimization
→ Real-time simulation and monitoring
→ 20% increase in throughput
→ 9% reduction in energy use
Source: Siemens Digital Industries 2022 (link)
Pfizer Manufacturing
MES automation for vaccine production
→ Automated batch record management
→ 30% faster batch release
→ Improved regulatory compliance
Source: Rockwell Automation & Pfizer 2021 (link)
Your Personal Payback Estimate
💼 Professional ROI Analysis
CFO-approved methodology used by leading automation providers. All assumptions are transparent and conservative.
📊 Section 1: Current State (Pain Today)
Includes salary, benefits, overhead, facilities. Typical range: $80k–$150k per FTE.
Calculated from annual FTE cost
Weekly Hours on Target Process (per person)
Regular Time (Monday - Friday)
Overtime (Weekend)
Total Weekly Hours/Person
Total Weekly Cost/Person
💰 Section 2: Your Automation Service Costs (100% Transparent)
One-Time Investment
Total One-Time Investment:
Ongoing Annual Costs
Annual support and updates. Typical: 15–20% of (Design + Testing).
Total Annual Ongoing Cost:
📈 Section 3: Conservative Benefit Assumptions
Portion of manual labor replaced by automation. Typical: 70–80%, max 95%.
Reduction in defect/rework rate. Typical: 80–95%, driven by repeatable robot precision.
Reduction in process time per unit. Typical: 60–80%, max 90%.
Reduction in audit/compliance risk exposure. Typical: 50–70%.
📊 Section 4: Your ROI Results
Labor Cost Saved: FTEs × Weekly Hours × % Automated × (Weekly Cost / Weekly Hours) × 52 weeks
Error/Rework Reduction: Annual Error Cost × % Error Reduction
Compliance Risk Saved: Annual Compliance Risk × % Compliance Reduction
Cycle Time Value: Avg Labor Cost × 0.15 × % Cycle Time Improvement
Payback Period: One-Time Investment ÷ (Monthly Benefit − Monthly Ongoing Cost)
3-Year ROI: ((3-Year Benefit − Total Investment) ÷ Total Investment) × 100
� Quantifiable Annual Benefits
Year 1 Total Cost
One-time + Year 1 ongoing
Annual Benefit
Recurring every year
Payback Period
✓ Under 1 year!
3-Year ROI
Net return on investment
🎯 What This Means for Your Business
Equivalent FTEs Freed Up
Full-time employees
Productivity Multiplier
Hours saved per hour invested
3-Year Net Benefit
Total profit after all costs
Ready for downtime that costs thousands instead of millions?
Book a Free 30-min Line Audit
Schedule instantly—no email back-and-forth.